Warsaw / 2023

Fair Brand
Kinder Joy

An eco-friendly packaging concept for Kinder Joy, created as part of the Fair Brand project. It eliminates plastic entirely in favor of biodegradable materials: Pulp-Tec (papier-mâché) and Notpla (seaweed-based film). A 100% reduction in plastic while keeping the brand fully recognizable.

Fair BrandPackagingSustainable design3D Mockup
Kinder Joy: eco-friendly packaging, concept overview

01. The problem

Plastic in packaging

The original Kinder Joy packaging is made entirely of plastic: both the outer shell and the inner insert. With millions of units produced every year, that is a huge burden on the environment.

The Fair Brand project replaces plastic completely with biodegradable materials, with no compromise on function, food safety or the recognizability of the Kinder brand.

The biggest challenge was keeping the signature egg shape and the two-part packaging system while using entirely new materials.

Kinder Joy: final packaging concept with print

02. Materials

Innovative materials

The packaging uses three materials, each fully biodegradable and safe for food contact.

Cross-section of the packaging materials: Pulp-Tec, Notpla, laminate

Pulp-Tec

Molded papier-mâché that forms the main structure of the packaging. A biodegradable, light and durable material with a natural, raw texture.

Notpla

A material made from seaweed. It works as the sealing film and is fully biodegradable and edible.

Notpla laminate

A protective layer on the bottom part of the packaging. It provides a moisture barrier without using any plastic.

03. Construction

Packaging details

Pulp-Tec and Notpla material: front view
Print surface and seal

Pulp-Tec structure

The main part of the packaging is made of molded papier-mâché (Pulp-Tec). The inside is sealed with seaweed-based Notpla film, which forms a protective barrier for the food product. A larger sealing surface keeps the two halves securely joined.

Print surface

The natural texture of Pulp-Tec doubles as the print surface for the Kinder brand graphics. Printing is done directly on the material, with no extra film layers, which further reduces the packaging's environmental footprint.

04. Impact

How will it affect the planet?

Plastic savings calculation: 100% reduction

100%

Plastic reduction

All plastic elements removed from the packaging

10 kg

Per 1,000 packages

Plastic saved at a scale of 1,000 units

0

Microplastics

No element produces microplastic pollution

100%

Biodegradable

All materials break down naturally

05. Process

Sketches and research

Concept sketches and material research

The design process included material research (papier-mâché, Notpla, alternative bioplastics), concept sketches of the packaging structure, an analysis of existing solutions on the market and 3D prototyping. The key was finding a material that combines biodegradability with safe food contact.

06. Approach

Fair Brand strategy

01

Eliminating plastic

Replacing the plastic packaging entirely with biodegradable materials: Pulp-Tec for the structure, Notpla as the protective barrier. Zero compromise on function.

Material researchLCA analysis
02

Keeping the form

Preserving the signature egg shape and the two-part construction. The packaging stays intuitive to use, recognizable and visually appealing to children.

3D ModelingPrototyping
03

Food safety

All materials used are certified for food contact. The seaweed-based Notpla film is biodegradable and edible.

CertificationFood-safe design

07. Color

Material palette

#C4B9A8

Pulp-Tec

#8B7D3C

Notpla

#C0392B

Kinder Red

#F5E6C8

Cream

#2C2C2C

Black

The palette is based on the materials' natural tones: the warm beige of Pulp-Tec and the olive green of Notpla, complemented by Kinder's signature red. The colors emphasize the concept's eco-friendly character while keeping the brand recognizable.

Fair Brand: Note

A concept project created within the Fair Brand idea: responsible packaging design with the environment in mind. Kinder Joy is a trademark of Ferrero. This project is purely academic and is not affiliated with the Ferrero brand.